※ Maximum production speed up to 1250 pcs/hour (depending on product specifications).

※ Circuit Configuration: Supports flexible configuration from 1 to 100 circuits, covering all wire harness production needs from simple to complex, easily handling diverse orders.

※ Industry-first 3D terminal positioning technology ensures more accurate and reliable terminal insertion.

※ Equipped with an intelligent crimping machine: One terminal crimping machine can set 2 different crimping heights (for crimping wires of two different diameters with the same terminal).

※ CCD Core Wire Inspection: Detects the number of core wires and checks for missing core wires.

※ CCD Strip Inspection: Inspects strip length, contamination on the stripped area, spread strands, waterproof plug position, and waterproof plug orientation.

※ CCD Terminal Inspection: Inspects terminal appearance, under/over crimping, improper crimp barrel closure, wire strands, wire color, etc.

※ Crimping Force Monitoring: Monitors the crimping process.

※ Insertion Force Monitoring: Monitors pre-insertion force, insertion force, and retention force, providing real-time monitoring of force at each process stage. This truly simulates manual inspection (Insert-Pull-Insert), ensuring higher insertion quality.

※ Raw Material Verification: Ensures material accuracy via barcode scanning and comparison for terminals, wires, and waterproof plugs before loading.

※ Equipped with wire stripping length measurement: Integrated encoder for real-time monitoring and adjustment of stripping length.

※ Equipped with intelligent wire accumulation function: Includes temporary storage for cross insertion and waiting buffer for defective wires from previous processes.

※ MES Data Acquisition: Data including stripping length, terminal crimping data, CCD inspection images, insertion cavity positions, and insertion/retention forces can be uploaded to the server for permanent storage.

※ MES Data Traceability: Each harness set can have a unique code via printed barcode. A single scan using a barcode reader retrieves all production data for that specific harness, greatly facilitating traceability.

※ Utilizes Japan Keyence intelligent control system and high-performance servo motors for precision, efficiency, and stability.

※ Quick Changeover: Significantly reduced changeover time, flexibly handling multi-batch, small-volume orders and markedly improving equipment availability.

Parameters

Power Supply: AC380V 50/60Hz（TN-S）

Air Pressure: 5-6 kgf (Clean air required)

Power: 10 kv

Functions: Wire cutting, Twisting, One side stripping, Two sides stripping, Waterproof plug insertion, One side crimping, Two sides crimping, One side insertion, Two sides insertion, Multi sides insertion, Twisted wire insertion

Quality Inspection: Pressure Management System, CCD Core Wire Inspection, CCD Strip Inspection, CCD Waterproof Plug Position Inspection, CCD Terminal Appearance Inspection System, Terminal Insertion Force Detection, Terminal Retention Force Detection, Wire, Wire splice, Terminal

Processing Wire Range: 0.13mm² - 4.0mm² (AWG26 - AWG11)

Wire Colors:36 colors

Production Capacity:1250 pcs/hour (depending on product specifications) 

Wire Accumulation Reels: 30 sets of storage positions

Processing Cavity Quantity: 35 cavities (depending on cavity size)

Cutting Precision: 1mm + ≤ 0.1% of cutting length

Cutting Length:Single Wire: 150mm - 9999mm

Stripping Length: 0-20mm

Crimping Force: 2.5 TON Servo Terminal Press (2-12 units can be installed based on customer requirements)

Applicable Applicators: 30mm stroke applicators, 40mm stroke applicators

Waterproof Plugs: 1-6 units can be installed based on customer requirements

Machine Dimensions: Length 6500 × Width 2100 × Height 1800 mm (excluding protruding parts)

Optional Features: Crimping Machines (up to 12 units max), Waterproof Plug Insertion Units (up to 6 units max), Laser marking for number sleeves, Heat shrink tubing insertion & heating.